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Book binding and Gathering Machines

Wohlenberg Buchbindesysteme Engineering + Consulting GmbH

Information about book binding and gathering machines with new book binding techniques
for clients and friends in the graphic industry world-wide!

Dramatic changes over the course of three generations

 

Hans-Dieter Ehlermann in his 'office' at the DRUPA 2004. The office room was named after his grandfather Emil Lumbeck, the inventor of the "fan glue binding process" in the year 1930.

My name is Hans-Dieter Ehlermann. I have created this web site to offer my expertise after more than 35 years working in the field of bookbinding and developing the special system of perfect binding. I have been following in the steps of my forefathers: my grandfather Emil Lumbeck invented the "fan glue binding process" in the year 1930, and my father Hans Ehlermann produced hand binding units and later semiautomatic perfect binders using the fan binding process with cold glue applications (PVA glues) in the 60s and 70s.

In the meantime, the world of binding and gathering machines has dramatically changed. During these "old" days semiautomatic binders produced approximately 800 books/hour - but today, state-of-the-art machines are manufacturing up to 18,000 books/hour. Furthermore, the machine output is even heading towards 30,000 - 35,000 books/hour when books are produced in 2-up-size (for example paperbacks or schoolbooks). This means working in two shifts and a production possibility of up to 500,000 books/day!

Development of the world's leading binder program

1983: Merging of Ehlermann GmbH with Wohlenberg, Germany, the world's leading manufacturer for paper cutters and 3 - knife trimmers. We started designing the new generation of perfect binders, which are now the world's leading binder program with a machine speed from 2000 - 8000 c/h.

1990: Wohlenberg introduced the new generation of Golf-binders with a max. speed of 6000 c/h on the DRUPA (largest exhibition of the graphic industry world-wide) for the first time. Since we have sold more than 300 Golfbinder lines to international clients.

DRUPA 1995: Wohlenberg introduced the first Champion 7000 with semiautomatic size changeover, the Master 6501 and the City 4000. These new models ideally filled the gap in the binder program for max. 4000 - 7000 c/h. Also, all machines were equipped based on the new CE-regulations with PLC-systems for fault control and job administration.

The new software bind com 1 ® was also shown on the DRUPA 95 exhibition for the first time. This software is supporting all work preparation before the binding and during the binding process.

DRUPA 2000 - On this remarkable exhibition at the beginning of the new century, Wohlenberg gave a strong push to the graphic industry by developing the first fully motorized perfect binders in the world. The new generation of the Champion "e" model and the Quickbinder in the range of 8000 c/h and 2000 c/h was acknowledged by the graphic industry as a "revolution" in the binding process.

Wohlenberg developed a new software called NAVIGATOR to be used via coloured, state-of-the-art touch screens. In the future this software will become standard for all gathering, binding and trimming machines from Wohlenberg. The extended software bind com 3 ® is designed for communication with the CIP 3 world for integrating the binding process into the Prepress-Press-Afterpress work flow.

DRUPA 2004
Champion e-line, max. 8000 c/h and City e line max. 5/6000 c/h

IPEX 2006
New:
-
City e line max 6000 c/h with inbuilt VSS system (Front-Edge Trimming)
- Sprinter e with Winjector-system

For more details, view IPEX 2006 slide presentation

 

www.bookbindingsystems.com
provides all the information on these new binder systems.

Please send you inquiries to Dieter.Ehlermann. I will answer your questions within a reasonable time while I am extensively travelling around the world to service our clients with excellent technology .  

Explore our book binding machine overview and select what you are interested in.

For further information write to:
Dieter.Ehlermann@bookbindingsystems.com

Managing Director of
Wohlenberg Buchbindesysteme Engineering + Consulting GmbH
Nikolaus-Kopernikus-Strasse 2, D 27283 Verden/Aller

Phone: +49 - 4231 - 775 - 0
Fax: +49 - 4231 - 775 - 29


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