The Wohlenberg Perfect Binder  - Champion s  

Champion s - A new Generation

The Champion s is a multipurpose Perfect binder, featuring cold-glue, hotmelt, and PUR as well as HF drying facilities for the manufacture of brochures and bookblocks.

An attractive machine concept, satisfying any requirement of adhesive binding technology and meeting top quality standards. Findings and information gained from the evaluation of application-related factors and customer requirements with a view to operational convenience and product quality have been incorporated into the design of the new adhesive binder Champion s, which now offers you the most cost-effective book binding solution.

The secret of the Champion s, available as stand-alone machine or inline perfect binder, lies in the configuration of stations for brochure and bookblock processing or for combined binding techniques such as Swiss brochure, Otabind, or Eurobind brochure. Thanks to its modular design, the system is flexible enough for customized solutions, and capable of being upgraded by compatible processing modules at a later stage, thus making the Champion s the most versatile perfect binder in its performance class. The core of the Perfect binder is the coated clamping carriage system with 0 - 90 mm central adjustment, ball-bearing double guides, a sophisticated unlocking mechanism for an easier opening of the clamping carriage and the possibility of setting the product protrusion from 8 -15 mm. Lift-up safety covers combine high safety standards with optimized operational convenience.

Versatility is our program

Our answer to the growing demands on perfect binding:
An extensive range of innovative solutions.

  • PLC-control with error diagnosis terminal
  • Quick adjustment by optimized setting and adjusting elements
  • Infeed with optimized feed geometry in the clamping carriage
  • Coated clamping carriage with 21 or 28 clamps and central adjustment to varying block thickness
  • Spine preparation with 5 individually adjustable stations
  • Wohlenberg multi-purpose gluing unit for cold-glue, hotmelt or PUR operation with optimized glue application and minimum level indication for the glue tank
  • Rotary, stream cover feeder or cover folder feeder CFF
  • Alignment and pressing station, 100 mm length
  • Delivery options with transfer to three-knife trimmer
  • Interface for bind-com control and diagnosis software
  • Inline end paper processing
  • Inline processing of gate folded covers

photo 1 and 2

For more detailed photos and descriptions of the Champion s - Click here.

OPTIONS:

  • Machine extension by 7 clamps
  • Hand feeding station for two operators
  • Straight transfer from gatherer
  • 90 degree transfer from gatherer, left or right hand
  • 180 degree curve, turning right
  • Bookblock feeding conveyor
  • Hotmelt spine gluing unit with integrated 70 kg premelter
  • Cold gluing with integrated pneumatic pump
  • Polyurethane spine gluing unit with tank melting equipment
  • Polyurethane cleaning unit
  • Hot-melt side-gluing unit with integrated premelter
  • Cold gluing unit with integrated pneumatic pump
  • Rotary cover feeder
  • Stream cover feeder
  • Gauzing station
  • High frequency and IR-dryer
  • 2nd pressing station
  • Plate chain conveyor
  • Cross stacking delivery with transfer to lay-down device
  • Lay down device for connection to Wohlenberg three knife trimmer
  • Additional scoring tools
  • Frequency control for synchronised notching
  • Small size equipment (75 x 105 mm)
  • Cover folder feeder CFF
  • Large text display
  • bind-com® 2.0
Technical Data:
Mechanical capacity 1.000 - 8.000 T/h
Clamp opening 90 mm
Book outhang min. 8 mm, max. 15 mm
Manual feed station length 1.238 mm
Manual feed station width 82 mm
 
Product Types: Formats:
Block gluing for singles sheet and sections Height Width
Book with hollow back or gauze 340 320
Brochure with 6-, 6- and 8-page cover 350 318
Folding and casing of the 3rd page with 4-, 6- and 8-page covers 360 316
Lay flat (1 pass) 370 314
Inline end paper processing 380 312
Inline flap processing 390 310
  400 308
Covers: 410 306
Cover weight 420 304
Cold-setting adhesive: up to 320 g/sq. 430 302
Hotmelt: up to 400g/sq. 440 300
Polyurethane: up to 320 g/sq. 450 298
  460 296
Gauze and fold stripes: 470 294
Width: min. 16 mm / max. 92 mm 480 292
Length: min. 140 mm / max. 480 mm 485 290

Technical data, engineering features, tooling and equipment, materials used, body design and availability and delivery terms are subject to change without notice. © 2000 by Wohlenberg Buchbindesysteme GmbH, Verden

For more information write to: champion-s@bookbindingsystems.com

 

Copyright © 2000, Bookbindingsystems